SEMI-AUTOMATIC WATER FILLING LINE
Our company’s small automatic water filling line can accomplish the whole process from washing, filling, and capping of bottled water.
The whole production line adopts step-less speed regulation having advanced structure, it works placidly and reliable and easy to operate, maintain, and has a low failure rate. It is ideal for small and medium beverage enterprises.
Production capacity: 2000Bottles/hour,
Filling bottle specification: 250ml-1500ml.
Filling bottle size: (unit: mm)
Diameter:￠50~￠100
Bottle height: 150~235mm
TECHNIQUE PARAMETER
| NO | W-12 Auto Bottle Washer | NF-12 Normal Pressure Filler | SC-1 Screw Capper | |||
| 1 | Dimension(L×W×H) | 1200×1200×1800 mm | Dimension(L×W×H) | 1200×1000×1950 mm | Dimension(L×W×H) | 920×740×1950 mm |
| 2 | Weight | 960KG | Net Weight | 750KG | Weight | 350KG |
| 3 | Motor Power | 0.55KW | Total Power | 0.92KW | Moto Power Cap Order Power | 0.55KW 0.12KW |
| 4 | Production Capacity | 2000B/h (For 0.5L Bottles) | Production Capacity | 2000B/h (For 0.5L Bottles) | Production Capacity (In theory) | 2400B/h (For 0.5L Bottles) |
| 5 | Suitable Bottle Size | Diameter: ø50~ø100mm Height: 120~320mm | Suitable Bottle Size | Diameter: ø40~ø100mm Height: 50~235mm | Suitable Bottle Size | Diameter: ø50~ø100mm Height: 150~330mm Mouth Screw Diameter: ø27.5 Theft Proof Cap Size: ø28×15(inner size) |
| 6 | Filling Accuracy | Liquid Level | ||||
QS-12 Model Auto Bottle Washer is manufactured on the base of absorbing foreign advanced technology by our company. It has advantages of high auto level, compact structure, reasonable design, beautiful appearance, simple regulation, and others. It is ideal equipment for washing polyester bottles of middle-small drink production enterprises.
TECHNIQUE PARAMETER
This machine adopts the YCT112-4A electromagnetic governing motor. The transmission drives the rotary table on which the gripping bottle devices are fixed. The gripping bottle device rotates with the rotary table. The bottle is rotated into the bottle entrance section with the bottle entering the device. The gripping device grips the bottle to make the bottle enter the washing section. The bottle is made to stand up-bottom under the help of the track.
The washing valve opens and the washing liquid enters the bottle. First, it is washed with a sterilizing agent, then with fresh water. After it is washed twice, the bottle is driven out by the driving wheel of the bottle exit under the help of the track. The bottle washing is finished.
INSTALLATION
The machine must be installed vertically and horizontally.
ADJUSTMENT
- The freshwater pipeline and the blow-off pipe.
- The motor wires jointing must meet the rotation direction marked on the machine, Forbid the rotary table rotating in opposite direction.
- Lose the fixing bolts of the upper and lower tightening rings. Adjust the nuts on the rotary main shaft according to the height of the bottle. The gripping bottle cam is adjusted to the middle position.
- Joint the switching power of the sterilizing liquid and the freshwater inlet pumps, then joint the switch of the main motor, rotate the governing button to adjust the rotary speed. Watch if the machine runs smoothly. If all is OK, the bottle can be put in to try the operation.
- If different diameter bottles are used, the entrance and exit driving wheel and their arc-plate concerned must be exchanged. At the same time, the distance between the two baffle plates on the entrance and exit tracks is also adjusted to the proper position.
MAINTENANCE
- Before each shift, all of the sections must be checked. If some parts loosen or other troubles are found, they must be resolved, then the machine can be started.
- All gears and guideway, cam 12 must be filled with consistent grease 2～3 times each week.
- The lubricant in FCO-80 worm gearing must be exchanged after the device is used first for 1000 hours. The lubricant is 120～150＃ industrial gear oil. Later, it is exchanged once half a year.
- After each shift goes off work, do some cleaning and filling oil in each running section.
ATTENTION
- Before a new machine is started, first the power source of the water pump must be jointed, then one of the main motors is jointed.
- If there is a leak in some site of the rotary valve, please adjust the top bolt to make the rotary valve pressing tightly.
- If the driving wheel of entering and exiting bottle misplaces, adjust the position which makes the gripping bottle device aiming at the driving wheel.
CY NORMAL PRESSURE FILLER
SUMMARY
CY Series Normal Pressure Filler produced by our factory is used to fill all kinds of bottles (as glass bottle, PET bottle, etc.) with all kinds of drinks (as wine, sauce, vinegar, juice, water, etc.). It is connected into a line together with the screw capping machine. This machine has the advantages of advanced and compact structure, beautiful appearance, easy maintenance. It is ideal for filling equipment for beverage industries.
WORK PRINCIPLE
The water filling machine works by the effect of atmospheric pressure. The liquid level in the liquid cylinder is controlled by the buoy’s lifting adjustment. The scale of the liquid level is 0～50mm.
INSTALLATION
- The working ground of the machine should be adjusted to an even level.
- The footings of the machine should be fixed tightly to avoid shaking or shifting.
DEBUGGING
- First, check if the installation is qualified for the requirement and the connection with the front and back convey is smooth.
- First, connect the motor and liquid pump and test it once to see if the direction is correct. If something wrong, find the reason and remove it.
- Test the liquid cylinder supplying control. The liquid difference on 30～50mm is proper. If the liquid level is high, the upper proximity switch works and stops the liquid pump. If the liquid level is low, the nether proximity switch works and the liquid pump starts to operate.
- Make a filling test, when all work filling quantity is qualified, input the cleansing liquid, try filling while cleaning all the liquid convey pipes and cylinder.
- Add necessary lubricants into the activated parts and test the machine.
MAINTENANCE
- Before operating the machine, check no loosening in each part.
- Start the machine to see if it works smoothly and if every work position is in the right position.
- After stopping the machine, clean and dry it.
- Add lubricating grease into the gears under the work table, and add lubrication oil in other parts.
COMMON TROUBLE AND REMOVALS
- If the bottle input and output are not smoothies, adjust the distance of the thumbwheel, arc plate, and baffle.
- If the work position is not correct, check if the nut is loosened, and tighten it.
- If the filling liquid level changes, adjust the height of the air exhaust pipe. If the “O” ring loses its effect, change the new one.
FXZ-1 SCREW CAPPER
USAGE
FXZ-1 Model Screw Capper is widely used for capping all kinds of plastic or glass bottles of gas containing drink or no gas drink.
It has the advantages of reasonable mechanical structure, stable in moving, good in feature, easy operation, and maintenance, widely used. So it is the necessary equipment for drink producers.
OPERATION INSTRUCTION
FXZ-1 Model Screw Capper has the bottle in &out device, can be matched with other machines of the drink production line, and should be tested as the user’s bottle samples and cap samples before carrying out of the factory.
- When the bottle diameter is changed, change the bottle in&out block, and the main shaft pushing the wheel.
- When the bottle height is changed, adjust three column’s height by a nut and the main shaft height by locking wheel.
- If the cap screws too loose in the bottle, adjust the distance between the screw capping head and the bottle mouth thumb wheel. The more distance, the less pressure; the less distance, the more pressure. When adjusted to the most suitable position, screw tightly. If the capping screw is too long to break the cap, dismantle the screw capping head, fix the aiming stick to aim with the bottle mouth thumb wheel. If it is still breaking the cap, just adjust the 3 adjustable screws of the screw capping head.
- For the plastic cap, the capping head should be ordered according to the user’s capsize. See the drawing.
MAINTENANCE
- Every day check the locking nut 2 and micro-adjustable screw 3 on the capping head, tight them.
- Each shift, add the mechanical oil(30#) in the center shifting shaft on the capping head.
- Each shift, oil the gear and worm gear.
- Each shift, oil the shaft of the knife plate and knife rod, and the roller of the knife rod.
CHECKING ITEMS AND REQUIREMENTS
| No. | Checking item | Aim Value | Allowed Value | Checking Method |
| 1 | Rotary feature, screw length, cap sealing | Even, reliable | Even, reliable | Fill the bottle with the required volume of water, continuously screw cap for 12 times, check the length of the screw by eyes, it should be even and same, and no part breaking, check several sealed bottles as will, press the bottle to see if it’s a leak. |
| 2 | Noise | 80db | 80db | Test by the instrument when no loading run. |
| 3 | Appearance (Painted parts) | No dropped paint | No dropped paint | Check by eyes. |
| 4 | Gliding rotating parts | Apply rustproof | Apply rustproof | Check by eyes |
SEMIAUTOMATIC SHRINK LABELING MACHINE (STEAM SHRINKING TUNNEL & STEAM GENERATOR)
Our shrink packaging tunnel is designed for shrinking labels on a wide range of sizes and shapes of bottles and jars. The finished application is smooth, without ripples. It is typically used in packaging beverages, pharmaceuticals, cosmetics, and chemicals forming a seal over the cap and bottle to protect consumers.
STEAM SHRINKING TUNNEL
FEATURES:
- Long-life stainless steel heaters
- Adjustable shrink temperature, up to 250° C
- Electronic control of temperature and conveyor speed
- Tunnel height is adjustable to match different production lines
| Input Power Supply of Blower | 220VAC 0.75KW |
| Input Power Supply of Steam Generator | 380V/50HZ |
| Working Pressure | ≤0.1Mpa |
| Steam Consumption | 10-20KG/H |
| External Dimension(L*W*H) | 1800×405×1700MM |
STEAM GENERATOR
Automatic steam-generator using copper high-pressure potential vortex pump entering the water. Water supply time is short, durable. The water tank is provided with a liquid level float ball which automatic control the water inlet. The working system is a fully automatic control system, connected to water, the working efficiency is very high.
TECHNICAL PARAMETERS
| Input Power supply | 3 380V |
| Input Power | 18KW |
| Steam Pressure | 0.25 0.4Mpa |
| Vapor Generation Value | 18-20Kg/h; |
| External Dimension | 650L×720W×1480H |
| Weight | 110Kg |
PNEUMATIC SLEEVE WRAPPER
INSCRIPTION
The sleeve wrapper is simple, the function is complete, it includes pushing, sealing, cutting, package in one operation, it is high automatically, the operator just needs to do a little job. This machine possesses several advantages, such as simple operation, quick sealing, sealing effect is beautiful and durable.
PURPOSE AND CHARACTERISTICS
BZJ-5038B is suitable for Working with BSE Series and BS Series shrink tunnel, It uses the PE, POF, PP, PVC, etc as packing material, the object will go into the tunnel directly after sealing and cutting, so the work efficiency was heightened and the electricity consumption was reduced. The main part of the machine is imported from an internationally famous company, the motion-performing parts adopt high-grade pneumatic component, so the operation becomes very simple, the capability is stable, the malfunction seldom happens, the lifetime is long, it can work continuously for a long time, so it can meet the requirement for large production. One trait of the machine is, the machine adopts an AC motor for straight operation. The object packaged by this machine has followed an advantage: good looking, neatness, dustproof, dampproof, prevent from broken, easy to carry, and store. The consumption of the product is lowered, and possessing a package cost advantage. The machine adopts an advanced technician to protect the operator.
| Specifications | |
| Max. packing dimension | L450×W270×H330mm |
| Min. packing dimension | L250×W60×H140mm |
| Power | 220～240V, 50-60HZ,1.6KW |
| Packing speed | 0-8pcs/minute |
| A load of pushing the board | 20kg |
| Film thickness | 0.03-0.25mm |
| Dimension | L1020×W830×H1980mm |
| Machine Weight | 170kgs |
| Film Thickness | 0.03-0.25mm |
STRUCTURE & PARTS
- Upper film tube
- Oriented circle of the upper film tube
- Locking hand-wheel for balance
- Roller for drawing film
- Locking screw for regulation pole
- The pole for regulating roller
- The roller for protecting film
- Handle
- Vertical pushing board
- Worktable
- Down roller for protecting film
- Down tube
- Oriented circle of the down tube
- Truckle
- Footstool
- Hand-wheel for regulating the elasticity of the upper film
- sealing air-cylinder
- The frame of regulating
- Control board
- Hand-wheel for regulating the elasticity of the down film
- Depressive air-cylinder
- The straight-line pushing board
- Silica gel strip
- Hand-wheel for regulating rods
- Pushing air-cylinder
CONTROL BOARD
- Power switch: it is for controlling the power on and off.
- The setting method of the temperature controller:
- The up line of the display(red) shows the actual temperature, and the down line of the display(green) shows the set temperature.
- Press the SET button, the green light flashes.
- Press ▲ to increase and press▼ to reduce the temperature. The temperature must be adjusted according to the thickness of the film, usually,150℃ is OK.
- After setting the temperature, press the SET button again. It can start to operate when the screen becomes normal.
- Pressing switch: Lose it, the machine will be operated by a program designed.
- Instant stop: please press it down quickly when the machine meets an urgent problem.
- Transition Switch:
- NORMAL WORKING
- PUSH TEST
- SEALING TEST
SECURITY ALARM DEVICE
This alarm system will warn prompt when the goods are induced under the sealing bar. It can avoid accidents and protect machines damaged.
SPARE PART LIST
| NO. | NAME | QTY | NO. | NAME | QTY |
| 1 | Inner-hexagon 3.4.6.8.10mm | 1 | 6 | SpringФ6mm Ф12mmФ14mm | 4 |
| 2 | + screwdriver(big and small) | 1 | 7 | Teflon cloth 580*50mm | 2 |
| 3 | Testen | 1 | 8 | Fuse5A/10A/25A 32A | 1 |
| 4 | 17*19mm spanner | 1 | 9 | Journey switch Z15G1704 | 1 |
| 5 | Silica gel600*25*10 | 10 | Micro move SS-5GL13 | 1 |
JET THERMAL SHRINK PACKAGING MACHINE
DESCRIPTION
Jet thermal shrink packaging machine has a good effect on saving course and the shrinking. The principle of this machine is: two pieces of large impeller circumgyrate with high speed, to make the hot air that produced by the electric thermal pipe very even, then the hot air jet from every hole of the inner container to shrink these objects which through the tunnel completely, and the shrink effect is pretty good. If you have used the Far-infrared radiate machine, you will find there are some terrible disadvantages with it, for example, when to shrink some gassiness drink’s bottle, like spring, Coca Cola. It is interfered with by infrared, the neck of the plastic bottle will become sunken and wry, when to shrink some strip things, the shrink effect is not good, the surface of the film will not be smooth, when to shrink something with a strange shape, the film will break very easily, but this problem will be solved by the jet machine. Because the hot air jet straightly, and it will not disturb the packing film, so the packing effect is very good, and the packaging object is very safe, don’t need to worry that the packaging object or the film will be burned by the heating pipe. The heating mode is inner circulatory, lose less heat, increase the heat effect, matched with precise brainpower meter decrease the temperature error rate to the lowest degree, the temperature of every jet hole is the same, so it needn’t to adjust the partial temperature.
PURPOSE
Thermal shrink packaging is one of the advanced packaging methods in the market right now, it adopts the wrap the shrink film out of the goods or the package, by heating, the shrink film will shrink to the goods or the package slightly, it will show the perfect appearance of the good, and make the goods sell well. Meanwhile, the packaged object is keep away from moisture, polluted, and it prevents the object from struck, it can prevent the fragile object from splashing. And prevent the object from being opened, stolen.
CHARACTER
- Adopt jet inner circulatory heating mode, during work, it can continuously produce strong and even hot air, make the temperature in the tunnel very circulatory, and it saves the electricity.
- the conveyor part adopts large power DC motor, it can adjust the speed steplessly, and there is a large lading capacity. It can continue to work for a long time, and it is very stable/reliable.
- the conveyor part adopts a roller with a silica gel pipe and Teflon pipe, the roller moves forward when the conveyor, even the packaging object with the accidental button also can be shrunk well, and the wearable ability is increased.
- the heating part adopts a long-time used a heating tube with a shed heat structure.
- it adopts a special machinery structure design, and the appearance is beautiful and splendent, and it is very easy to maintain.
- the temperature controlling part adopts advanced brainpower meter, the temperature control is very precious.
- all of the components adopt good quantity and a good brand, so the quantity of the machine is assuring.
- any type of shrink film can be shrunk perfectly in this machine.
SPECIFICATION
| Model | BSE-5040 | Packing size | 500*400mm |
| Voltage | AC220V (3 Phase) | Thick of film | 0.03-0.25mm |
| Power | 20KW | Hot fan | 3phase220V/0.55kw/ 1420r |
| Conveyor speed | 0-10m/min | Conveyor motor | DC220V/200W |
| Conveyor load | 50kg | weight | 470kg |
| External size of the machine | 2500*820*1680mm | ||
SPARE PARTS
| No. | Name | QTY | No. | Name | QTY |
| 1 | Manual | 1 | 7 | Ipbreaker | 1 |
| 2 | Test pen | 1 | 8 | Pin | 10 |
| 3 | 6mm inner-hexagon spanner | 1 | 9 | + type screwdriver | 1 |
| 4 | 8mm inner-hexagon spanner | 1 | 10 | Silica gel pipe | 10 |
| 5 | 10mm inner-hexagon spanner | 1 | 11 | Adjust speed circuitry board | 1 |
| 6 | 12*14spanner | 1 | 12 | Horse adjust screw | 4 |
CONTROL PANEL
- Power switch: control the power on and off
- Temperature control meter: control and adjust the temperature of the tunnel automatically
- Conveyor switch: control the motor of the conveyor
- Heating switch: control the heating function of the tunnel.
- Hot air switch: control the inner fan on or off
- Cool air switch: control the outer fan on or off
- Conveyor adjuster: adjust the speed of the conveyor
- Conveyor indicator, heating indicator, hot air indicator, cool air indicator show the state of different work
